Don't forget mags if you are going STI. Spend the $$ and get a set of MBX's. Plan on an additional $1000-$1500 over the cost of the STI for mags, belt, holster, pouches, etc.
I was at a match not long ago where a guy with RI that forgot his mags. He borrowed a couple of Gen-1 STI mags and they worked without issue. I would try before you buy.
One stage at a time. Make your goal a clean match. Do not try and chase the fast guys. Make your plan and shoot your plan. Make sure your mags gauge. If possible chrono your ammo before the match. If you have any questions regarding a stage ask the CRO in charge of that stage before shooting starts on that stage.
I shoot open and limited. My arm extension is exactly the same. I see no benefit to having the eye closer to the optic. With the optic you are target focused.
The secret to a reliable open gun is the mags. Any reputable smith can make a great open gun. Let's face they are all using the same parts. If their reputation is solid they know how to make those parts work correctly and play nice with each other. Ammo usually comes down to the bullet profile that works best for your gun. Your smith should be able to work with you on this. My year year in open with a custom built gun by a very respected smith was a nightmare. Very rare to finish a stage without some type of issue. Spent many hours on the phone with my smith. Tried "custom tuned" mags from the "best" in the business, factory STI, factory SV. Had issues with all and was about ready to hang it up. Talked to MBX and placed an order from them. No changes to the gun at all. The MBX mags have been 100% for two years. That the next gun I had built I bought the mags first and sent them to the smith. No other issues. Ran right out of the box.
The cookies are really good.
The stepped cases are actually formed from two pieces swaged together. Absolute junk and should not be reloaded. Not just foreign as Freedom also used that crap.
With a sample it is surprisingly cheap and easy. I work with several rapid prototype companies. For simple parts CAD drawings are quick and easy. A 2011 grip is somewhat complex and would best be done with a 3D scanner. From there you can decide if a 3D-Print or injection mold is the best way to go. If injection mold, soft tooling or hard tooling. It's not rocket surgery.
I am running a 7lb recoil spring with 7.2gr of WAC. Looking at your primer looks like too long of a firing pin. You are not getting the typical primer flow associated with high pressure. Do any of the rounds not pierce through? How do they look?