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casting and coating your own bullets


rustybayonet

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Yup, I sure have. I dabbled in coating my own cast bullets for both 9mm and 45acp. The bullets retained their normal (excellent) accuracy. Unfortunately it adds more time to an already time consuming process. So while I always enjoy tinkering and learning, it wasn't something I would ever do for any real volume.

I used Klass Kote epoxy paint with a touch of teflon powder added. Had I stuck with it I would have moved to the kits that Bayou sells. Klass Kote was just available on local hobby store shelves and easy to pick up in very small quantities.

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The two main coatings people use currently are hi-tek and powder coating. Both of these methods work well, if you have not found your way to the cast boolits forum (castboolits.gunloads.com) go there and read up. Enough information there to get a PhD in bullet coating.

I don't cast bullets yet, may start this winter, but I did try my hand at the shake and bake method with harbor freight red powder coat on some cast bullets I bought a while back but couldn't shoot because they leaded up the barrel of my gun terribly bad. They didn't turn out too bad for a first time attempt. Now I need to find a bullet sizer to borrow so I can shoot them.

9C22ACC8-E20F-4166-8FD6-068075427A27.jpg

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I may yet take up photo shop

first thing I thought when I saw the photo.

from left to right.

that bullet fainted.

middle one says how tall is that building?

last one OMG!!!

I cast bullets.

it is time consuming. and like the rest of this it can get you benefits

like accuracy (I have not seen that yet, it could be me) and you can address the leading issues if commercial

bullets give you that problem. so far I have not had leading problems

and you can cast 9mm bullets for about 3 cents each.

I am very curious about the hollow points in the photo.

miranda

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I cast and coat my own bullets, I use the same stuff Bayou uses, Hi Tek. I coat mostly pistol bullets but I do coat some rifle bullets fo lower velocity plinking loads.

In the pic below you can see some I coated to try out a new color Bayou had called Bronze 500.

L to R:

NOE .40 cal 200 gr. TCFP and one loaded to 1.200 in a .40 case

Lee 500 gr. RNL GC and one loaded to shoot subsonic in .458 SOCOM

NOE 189 gr. collar button for light short range plinking loads in the 45-70 and it loaded in a 45-70

NOE 350 gr. RD style with GC and one loaded in 45-70

post-922-0-70175100-1449177466_thumb.jpg

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I may yet take up photo shop

first thing I thought when I saw the photo.

from left to right.

that bullet fainted.

middle one says how tall is that building?

last one OMG!!!

I cast bullets.

it is time consuming. and like the rest of this it can get you benefits

like accuracy (I have not seen that yet, it could be me) and you can address the leading issues if commercial

bullets give you that problem. so far I have not had leading problems

and you can cast 9mm bullets for about 3 cents each.

I am very curious about the hollow points in the photo.

miranda

Thats funny, I think I can see it now.

What are you curious about regarding the cast hollow points?

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dangit my post went away...

I assume you cast them.

what mold and what you think of it?

how do the hollow points perform for you?

I am looking for more accuracy if possible.

I want a four hole mold but.... the price gives me pause.

things like that.

miranda

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dangit my post went away...

I assume you cast them.

what mold and what you think of it?

how do the hollow points perform for you?

I am looking for more accuracy if possible.

I want a four hole mold but.... the price gives me pause.

things like that.

miranda

No, like I said above I don't cast, I bought them from a commercial caster and they leaded up my gun badly. I've loaded and shot tons of cast bullets and never had leading before these. Anyway instead of trashing the remainder I thought I would try powder coating since the shake and bake method is almost free. Just need to find someone with a sizer now so I can shoot them.

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oh.

I mis read that.

If you are getting leading, the traditional thinking is to go up in size.

(or to cast softer bullets) If what I have read is correct,

another 2 thous bigger would be good.

so after you coat them, they should fit properly.

the coating is not all that thick.

measure them and see if you have a large difference

your bullets before coating should be .355.

I size my castings to .357 through a lee sizer.

my dial caliper says the bullets are .356 when I am done sizing.

eta...

I guess I should mention I have not seen leading and I use tumble lube.

miranda

Edited by Miranda
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I would caution that adding Teflon to your paint would fall into a definition of illegal "armor piercing" bullets.

It wouldn't be illegal as PTFE coating itself would not make a bullet armor piercing by itself but I can tell you that if you call up DuPont, the folks that own the brand name Teflon for PTFE you had better come up with some other application than bullets or they will hang up on you.

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I would caution that adding Teflon to your paint would fall into a definition of illegal "armor piercing" bullets.

Armor piercing are not illeagal, last I heard they are banned. So you can own them and buy them, but companies cannot make or sell new ammo. Being a collector, I can still find WWII AP's without a problem. The teflon coating does not make them an AP round, it makes it easier for the bullet to go thru a kevlar fabric vest. A trauma plate or any hard surface thick enough to stop a standard bullet will stop a teflon coated bullet.

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I have been casting my own bullets for a few years now, there was a bit of a learning curve, but its kind of a fun event to do. I got tired of the mess of various bullet lubes and stumbled across the Shake and Bake powder coating method over on the castboolits forum, I ordered up a couple pounds of powder from "Smoke" who is a moderator over there and started playing with powder coating. its all tedious work, but its rewarding to me. I mostly use them for practice rounds, but I have gotten consistent enough that I have started using them in matches from time to time. My biggest problem is that I shoot more than I have time to cast.

Most of my cast and powder coated bullets typically run about 50fps faster than anything else with the same powder charge, there is zero smoke and no fouling. And as long as my wife doesn't run the stopwatch from the time I start a smelt tell the time that I size the coated bullet, they are always cost effective to me. Truthfully though, I wouldn't make them for someone else for less than they could buy factory bullets for.

I currently cast for 9mm, 40sw, 45acp, 300blk and 12ga slugs, and a fishing weight or two.

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  • 1 month later...
  • 1 month later...

This is how I do it.

I have to say I admire your ingenuity. I wish my brain worked like yours does. The things you come up with that I've seen you post on here are freaking cool to say the least lol.

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I cast, use the Harbor Freight Red PC and shake the bullets in a plastic jug, pour them out on a wire mesh tray and bake at 400F for 30 minutes. Then push through a LEE sizer. Works great for my 9MM.

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I am intrigued with casting/coating/sizing but don't see that I can afford the time for the quantities that I would like to shoot. Assume somewhere around 20-30K x 9mm / year.

Assume I am not proficient in home fabrication and creation of automated machinery.

Are there automated commercial machines within the reach of a home reloader, say comparable to the Mark 7/1050/Mr. Bullet Feeder, for casting, coating and/or sizing bullets?

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