Ok I set the sizing die to only size down to about the bullet seating depth, then adjusted my bell back to a normal amount, and slowly ran 100 cartridges paying very close attention to what was happening.
As you said everything went MUCH more smoothly, especially the bullet seating, even with VERY minimal flare/bell. Many finished cartridges could have passed plunk test with no additional crimp but this was mixed headstamp range brass and some retained a little extra flare due to brass variations.
I measured some pulled bullets and was still getting very slight swagging of about .001x on the base of the projectile but it was much less pronounced and a smaller length of the bullet was affected. Obviously neck tension has been greatly reduced because before it was sizing the base of the bullet down by about .003 or slightly more.
My Dillon funnel measures .353 and as I understand it the MBF funnel expands to about .355?
I would guess that with the MBF funnel/expander and .356 lead I can probably eliminate the bullet swagging entirely and skip the final crimp. I would also guess it would minimize variation of neck tension using mixed headstamp brass?
Am I thinking on the right track here? Thanks again!