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Home built CNC Mill - Gonna make a 1911


StraightUp_OG

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Within a tighter budget which would be a better choice for a hobbyist to get a cnc mill set up the grizzly or little machine shop? This thread has really sparked my interest and now I need to start saving up.

I'm not exactly sure but I think the grizzly mill is a bigger mill --- do you have the space?

I'm going to the Grizzly showroom in PA next weekend to see the mill up close -- I'll bring a camera

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I've got a small separated garage that I have access to so room isn't the issue. I'm looking to get a good CNC set up for gunsmithing my personal collection. Nothing huge but I'd like to be able to work on a full size 1911 and possibly ar parts

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What's the difference between the solid column and the tilting column. It'd be nice to be able to do up to 45 degree cuts on each side without having to set up two separate operations but I'm not sure if that may compromise the stability of the cuts maybe give some unnecessary wobble and have some chatter.

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The reason I did not go with the tilting column is you need to re-tram the mill after using it tilted. I would rather tilt the work piece with an angle vise or jig and not have to tram the mill each time.

ETA: Tram is the squareness of your mill head to the table.

Edited by StraightUp_OG
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What's the difference between the solid column and the tilting column. It'd be nice to be able to do up to 45 degree cuts on each side without having to set up two separate operations but I'm not sure if that may compromise the stability of the cuts maybe give some unnecessary wobble and have some chatter.

The reason I did not go with the tilting column is you need to re-tram the mill after using it tilted. I would rather tilt the work piece with an angle vise or jig and not have to tram the mill each time.

ETA: Tram is the squareness of your mill head to the table.

http://www.cnccookbook.com/CCMillTramming.html

A good read on tramming

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The Tubal Cain videos are made by my neighbor, he used to be the High School machine shop teacher. I milled my first Bo-mar on that mill almost 20 years ago.

Rich

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My X2 has the tilting column and I have never used it... Probably could have, but it's less trouble to tilt the work piece.

If you convert to CNC, you would be even less likely to need to tilt the column.

What I have done though is spend countless hours trying to counter the loss of rigidity caused by the tilting column.

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Good to know. I would have bought the tilting column model if strictly for being able to do angle cuts that are mirrored on each side of a slide if I hadn't asked but it sounds like its not really worth the hassle if having to re align the column every time you make a semi rare cut.

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A thread on cnczone shows this mod to a g0704 to help with tramming http://www.cnczone.com/forums/benchtop_machines/96443-new_grizzly_g0704-27.html

Little bolt on brackets with set screws and lock nuts. These are the pics from the post.

post-13722-0-52094100-1369011041_thumb.j

post-13722-0-12202000-1369011062_thumb.j

On a side note, I think I knew but had forgotten that the Pres. and CEO of Grizzly Industrial is a very successful precision rifle shooter.

http://bulletin.accurateshooter.com/2013/02/match-winning-rifle-shiraz-balolias-300-wsm-f-open-rig/

I kinda like buying a mill from a guy that shoots a rifle like that! AND it's not easy to pull off that moustache. :surprise:

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On the X2, to make an angled cut with the tilting head, you'd be cutting along the Y axis, which on the stock X2 is less than 4". Doing something like profiling a slide would be challenging. Much easier to use angle blocks or an angled bit to do that sort of thing manually (to me anyway)...

Or cut the angled profile using CNC, that's the sort of thing that is easy to program by hand :)

Tramming is pretty easy with just an indicol type DTI holder that clamps onto the spindle... I just sweep it left and right and then adjust half the difference to get very very close on the first try.

I use that same holder for sweeping in vices, etc as well. I don't think I have ever done a project without using it. Example of what it looks like: http://littlemachineshop.com/products/product_view.php?ProductID=1251&category=1310310429

This is also an example of where analog is better. Sweeping in a workpiece or tramming a mill with a digital DTI would be a huge pain IMO... Also the accuracy of the DTI doesn't matter since you don't really care about the absolute measurment, you are just trying to repeat a position.

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WOO HOO Happy Day!!!!

How long will it be before you do the conversion? If it will be soon I would leave it as is until the upgrade. If it is going to be a while and you will be using it manually it might be a good idea to upgrade to ball screws and ball nuts.

Edited by StraightUp_OG
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WOO HOO Happy Day!!!!

How long will it be before you do the conversion? If it will be soon I would leave it as is until the upgrade. If it is going to be a while and you will be using it manually it might be a good idea to upgrade to ball screws and ball nuts.

It is probably going to be a year long project to get this converted. But in the mean time I plan on using it as a manual mill to help build my skill set :) Did you use the cnc fusion kit? If so, what recommendations do you have for it?

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The hybrid commander is AMAZING it shoots like an open gun. Very fast and flat. I had a buddy of mine (Master Class Open shooter) take it for a test drive and although we did not have a timer on it he had to be doing sub 2 bill drills with it and for a 45acp 4.25" that is rockin! I was shooting 2" off hand at 15 yrds with it. The 2011 45 is also a dream. Shooting 1" groups rested at 25yrds with it and I am very happy with that one as well.

I am really getting excited that my 6" Schuemann barrel is on the way so I can get started on my 6" sight tracker!!!!

Edited by StraightUp_OG
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I will have to say, this mill is tiny in real life... According to the specs, it will do everything I'm looking for, but damned it almost make me wish I would have gone with the G0704. The more I research the lms 3960, the more I become encouraged about it as a platform :)

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Nothing says you can't have both. :-)

I know it seems small but I am doing big things with it and have yet to find that it is not enough mill to do what I want. That is not too say a bigger mill wouldn't be nice. I chose to buy tooling and gun parts with the delta in cost. Maybe when I retire I will SPLURGE and get one of them Haas Mini Mills!

A boy can dream...

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Wait on the ballscrews. My understanding is that they will complicate your life on a lightweight manual machine since the table could move easier under cutting forces if you let go of the handwheels. The stepper motors have holding torque that keeps the table from moving when you convert it. I could be wrong though, I've never tried ballscrews manually. I know some people use them on manual Bridgeport sized machines, but that's a whole different scale where the table is massive enough that it might stay put for light cuts with no screw at all.

I used the CNC fusion kit.... It was a quick way to get up and running but I hate the Z axis and will re-work it eventually. I also paid for the pre-loaded ball nuts, but I don't think it was worth it, after figuring out how they work, loading the balls isn't a big deal. Note that they are pre-loaded with standard .125 balls, not oversized balls as I mistakenly thought.

You'd be way ahead of the game if you made a project of making your own motor mounts following Hoss Machines plans (or just his general approach).

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