Regarding the Lee FCD, wouldn't I then effectively resizing the bullet too?
When in doubt, start measuring (done with good calipers, not a mic so...)
Bullet that set back under finger pressure measures 0.400" (as do several others)
Wall thickness on offending R-P case measures ~0.011" (measured using tubing mic)
Wall Thickness on other headstamps meaures 0.012"+
Loaded round measures 0.421" OD (the case that setback easily)
Regular Lee die measures at 0.417"
U Die measures 0.413"
M die expander measures at 0.498"
Case sized in regular Lee die measures 0.420" OD
I think it's R-P cases that are the problem. Doing a little more reading on the internet, there's a good bit of bitching about the R-P cases. It sounds like they get a little work hardened after a couple loadings and lose neck tension (being on the thin size contributes). I am surprised they spring back that much.
Hmm, don't want to sort my brass. ~Half are R-P cases.