1. Both factory and reload. Random groups at 100
2. Slight rubbing on the gas tube with the fail zero bolt. The RRA seems smooth as silk, its a old BCG with alot of rounds through it though.
3. Yes. No change.
4. Torque, release, no repeat. Maybe thats it? The first barrel I torqued to 40, after seeing bad accuracy I pulled the forend and torqued to 45, no change. Haven't tried re-torqueing the second barrel though. If you think it might help I'd have no problem torqueing to a higher ft/lb.
5. Yes, 3 set screws. The barrel came with one dimple which did line up. I did not dimple the other two, just tightened till it hit the barrel and called it good for now.
6. Yes, probably not credit card thickness though. Just a slight gap because thats where it ended up with the factory dimple for set screw.