Clark, right on! Something else to consider is the concept of "nominal" i.e. so-called, bullet diameter. A nominal .357" jacketed bullet usually mics .356" but any particular batch may mic from .355" to .357" in my limited experience. Cast bullets from the same mold will vary enough in size due to changes in alloy composition and casting temperature to be evident when sizing and lubing let alone with a mic. I don't notice any difference or worry about this when shooting, but I will tend to load the smaller bullets for the 9mm's and the larger bullets in the .38 Supers and appropriate revolvers. By the way, my S&W Model 52 (.38 Special) slugs smaller than my .38 Supers.
The pressure needed to swage a lead bullet through a tight barrel is way less than "8,000 pounds", less than 5% of that, or you'd have a hard time slugging a barrel.
(Edited by cukrus at 11:09 am on April 30, 2002)