I have an X10 and started with my major load using AA7 for Open. You seem to have taken all the precautions to ensure consistency, as did I. With AA7, I too noticed a bit of variation in the load but usually to the high side, so I didn't worry about not making PF at Chrono. However, it was frustrating in the beginning due to lack of trust, so I'd constantly check more than I'm used to. Over time consistency got much better, but not great. For the off season I've switched to LO shooting WST, and found that this powder meters a lot more consistently than the finer AA7. My point is, your comment about how the specific powder meters might in fact play a role.
Best of luck and keep us updated.